U.S. Product Recalls Hit Lowest Quarterly Level in Three Years

U.S. Product Recalls at a Record Low

The latest U.S. Product Safety and Recall Index report from Sedgwick indicates a significant drop in the number of recalled products in the United States, reaching a historical low for quarterly figures in the past three years. In the second quarter of 2025, product recalls decreased by an impressive 31.5%, falling from 125.37 million units in the first quarter to just 85.87 million units.

The decline in recalled units marks the lowest total since the second quarter of 2022. Although the overall number of units recalled has reduced, the number of recall events surged, with 861 incidents reported in this quarter—the highest number observed in over a year. This rising count of recall events, despite declining unit totals, suggests several underlying trends: smaller batch productions, quicker identification of defects, and a strengthened culture of vigilance concerning product safety across various industries.

Analysis of the Recall Index

Sedgwick's report offers an extensive look into recall activities across multiple sectors, including automotive, consumer products, food and drink, pharmaceuticals, and medical devices. By analyzing data from April to June 2025 and providing foresight into trends from July, the index serves as a critical resource for stakeholders aiming to adapt to the evolving regulatory landscape.

During the first half of 2025, there were a total of 1,636 recall events— a minor decline from 1,697 events during the same period in 2024. However, the unit count markedly decreased, amounting to 211.25 million affected products, which is nearly half of the 384.17 million units recorded in the first half of 2024. This significant reduction emphasizes the lowest semi-annual total for recalled units seen in a decade.

Regulatory Environment Shaping Recall Trends

Alongside the data on product recalls, the Recall Index also delves into regulatory changes that influenced the environment in the second quarter. Notably, several government agencies have moved swiftly to adjust operations. The current administration has pared back numerous regulations and expedited procedures, integrating new pilot programs and implementing advanced AI technologies to enhance efficiency.

Trade considerations have continued to grab headlines, with investigations into national security vulnerabilities and ongoing tariff negotiations. As a result, businesses across all sectors should brace for government initiatives aimed at bolstering domestic manufacturing, expediting product market entry, and enhancing overall product safety—particularly in the food and beverage industry. This dual focus creates both opportunities and challenges; while some regulations are being lifted such as those concerning vehicle emissions, new rules are emerging regarding food ingredient safety and chemical reviews.

Future Directions for Product Safety

Chris Harvey, Senior Vice President of Brand Protection for Sedgwick, underscores the importance of product safety amidst rapidly shifting regulations. He remarks that businesses must comprehensively assess their supply chains, pricing strategies, and compliance frameworks to align with evolving oversight practices. This approach is essential as regulatory responsibilities adapt and potential hazards fluctuate. As companies navigate these changes, they should ensure their recall and incident response plans are meticulously updated and ready for implementation at a moment's notice.

For those interested in detailed insights and analysis, Sedgwick publishes the Recall Index quarterly. This report aggregates and tracks recall data across various government agencies, enabling stakeholders to respond effectively to market challenges and regulatory demands. To explore this essential resource further, visit Sedgwick's official website.

With the reported trends and modifications in regulatory practices, it is clear that product safety remains a pivotal agenda for federal agencies, reflecting their commitment to safeguarding public health and safety.