Mears Machine's Achievement in Aerospace Gas Turbine Hardware Production

Mears Machine's Revolutionary Progress in Aerospace Hardware

Mears Machine Corporation, located in Indianapolis, Indiana, has recently achieved a remarkable milestone with the successful delivery of their first complete set of aerospace gas turbine hardware. This hardware is tailored for a new propulsion system, showcasing the company's commitment to innovation and precision in the aerospace sector.

Exceptional Components and Advanced Technology

The groundbreaking hardware consists of several key components, notably two Haynes 282 elements, created using the newly acquired Velo3D Sapphire XC printing technology. In addition to these additive parts, the shipment also includes precision machined components such as Inco 718 parts. These elements have undergone an intricate manufacturing process that involved an advanced Hot Isostatic Press (HIP) and Heat Treatment cycle. Such procedures enhance the mechanical properties of the hardware, making it suitable for high-speed applications.

The dedication to quality is evident in the meticulous balancing and machining of components to meet stringent aerospace specifications, which emphasizes Mears Machine’s position as a leader in manufacturing precision components.

A Testimony to Team Expertise

James Lloyd, CEO of Mears Machine Corporation, expressed immense pride in this accomplishment, highlighting the achievement as a significant milestone for both the company and its customer. He stated, “This product represents a fantastic feat of engineering, achieved by our world-class equipment and skilled employees.” With an eye on future growth, Mears Machine is excited about the prospects that lie ahead, as current demand appears to exceed their existing printing capabilities.

The partnership with Velo3D has proven beneficial, with their support since the acquisition of the Haynes 282 machine back in April contributing to the successful realization of this hardware.

About Mears Machine Corporation

Founded in 1966, Mears Machine Corporation has established itself as a prominent player in the precision machining industry. Based in Avon, just west of Indianapolis, the company employs over 100 staff members and operates from more than 100 machining centers. Currently, its turnover approaches $50 million.

The company specializes in an array of components for various sectors including Gas Turbines, Defense, Missile Defense, Rocket Launch, Orbital vehicles, and Advanced Propulsion Solutions. Their advanced manufacturing capabilities allow for the production of high-precision components ranging from tiny parts to large-scale rotations, with size capabilities that extend significantly beyond traditional limits.

With a future-driven strategy, Mears Machine is keen to continue innovating in additive manufacturing, further expanding its capacity to produce complex fabrications tailored to the exacting demands of aerospace and beyond. As they pave the way for advancements in technology, their contribution to the future of aerospace engineering remains steadfast and impactful.