Gemcor Production Solutions Enhances Aerospace Manufacturing with Automated Systems

Gemcor Production Solutions has long been a name associated with excellence in the manufacturing of aerospace structures since its inception in 1937. Under the umbrella of Ascent Aerospace, Gemcor continues to push the boundaries of what is possible in industrial production by offering advanced automated fastening systems. This commitment to innovation is evident in their recent recognition as a leading manufacturer within the commercial aircraft sector.

The latest product offerings from Gemcor utilize cutting-edge technology to support machine learning capabilities and autonomous operation, which facilitates more efficient processes and enhances product quality. According to Michael Hinckley, Strategic Program Director at Ascent Aerospace, these advancements not only streamline operations but also significantly improve production rates and cost efficiency without sacrificing quality.

One of the standout features of Gemcor’s new solutions is the enhanced visual inspection capabilities powered by machine learning. This technology allows for real-time quality assurance and significantly decreases human intervention, resulting in more reliable manufacturing processes. This level of automation is particularly crucial in the aerospace industry, where precision and reliability are non-negotiable.

Gemcor’s offerings also include cycle time optimization, achieving up to 21 fasteners per minute under complete sensor control. The introduction of adaptive control optimizes production parameters through an intuitive dashboard interface, thus making the entire process more user-friendly and efficient. The use of Siemens’ SINUMERIK solution controller enhances control architecture, providing a robust framework for production processes.

At the core of Gemcor's innovations is the digital twin solution, which employs a Siemens environment to create a virtual innovation ecosystem. This digital twin technology serves to predict production challenges and validate engineering designs well ahead of physical implementation.

Among the specific improvements made are enhanced process controls which include fastening verification, adhesive optimization, edge detection, and element resynchronization. Additionally, debris and chip detection mechanisms improve the overall workplace safety and manufacturing cleanliness.

Machine learning further bolsters quality control efforts, facilitating predictive maintenance that ensures the long-term reliability of manufacturing equipment.

Ascent Aerospace’s integration of Gemcor’s capabilities has allowed for a heightened response to evolving technology requirements, ensuring that solutions are tailored to meet customer needs effectively. The collaboration fosters a comprehensive development approach, covering everything from process engineering to construction and installation, ensuring that Gemcor delivers not just products, but complete advanced industrial solutions.

For clients engaged in sectors like space and defense, these innovations signify a leap forward in manufacturing capabilities and efficiency. The goal remains clear: to provide advanced, effective, and cost-efficient solutions that stand the test of time and push the aerospace industry forward.

For further inquiries regarding Gemcor Production Solutions and their offerings, interested parties can reach out directly to Al Bolen, or visit Gemcor’s official website. As they continue to build their legacy, Gemcor remains committed to enhancing the manufacturing landscape through innovation and cutting-edge technology.