#USA #IFS Cloud #Asset Management #Green Bay #Green Bay Packaging

Green Bay Packaging Upgrades Asset Management Operations

Green Bay Packaging (GBP), a well-established player in the packaging manufacturing sector, has taken significant steps to enhance its asset management processes. This strategic move comes with the deployment of IFS Cloud Enterprise Asset Management (EAM) and NRG Master Data Management solutions across its primary paper mills. This initiative aims to drive reliability and streamline maintenance workflows, ultimately helping the company to better meet its production goals.

Transition from Legacy Systems

The previous asset management system used by GBP fell short of the company's evolving needs, primarily due to its lack of mobile capabilities and difficulties in integrating with other business lines. Lucas Law, GBP's Maintenance and Reliability Manager, indicated that the company embarked on a quest for an EAM and master data management system with clear objectives. Following a thorough evaluation process, GBP found that IFS Cloud was the only solution that ticked all the boxes, offering the flexibility and functionality required.

Enhancing Asset Reliability and Maintenance Strategies

With the implementation of IFS Cloud EAM, GBP is poised to gain comprehensive visibility into its asset availability, usage, and lifecycle. The platform's asset tracking and condition-based maintenance features allow GBP to pinpoint potential asset failures proactively. This capability enables the scheduling of preventative maintenance and tracking the effectiveness of maintenance activities, minimizing unplanned downtimes and extending the longevity of critical assets.

Moreover, GBP has plans to integrate vibration analysis and predictive analytics to further enhance maintenance strategies, aligning with its long-term reliability objectives. The new solution not only improves asset utilization by accurately assessing usage and availability but also streamlines workforce scheduling and material management. By ensuring maintenance personnel and inventory are optimized, GBP can enhance operational efficiency at every level.

Shift Towards Modernization and Efficiency

One of the notable advantages presented by IFS Cloud EAM is its mobile functionality, which significantly reduces time-consuming manual tasks that engineers and technicians previously performed, such as filling out paper-based reports. This allows GBP's workforce to redirect their efforts towards more value-added tasks, enhancing overall productivity.

David Smith, Vice President of Sales at IFS, lauded GBP’s proactive commitment to continuous product improvement. He emphasized that the blend of IFS Cloud's flexibility with the rich functionality aligns perfectly with GBP's goal to streamline operations and deliver exceptional service to their growing customer base.

Data Cleanse and Standardization

As part of the integration, Net Results Group contributed by cleansing, enriching, and de-duplicating over 80,000 unique maintenance, repair, and operations (MRO) parts for GBP. This resulted in the creation of a standardized inventory catalog, which includes linked documents and images. The enhancement of their MRO data is expected to reveal critical inventory locations, further boosting operational efficiency. Lance Gilbert, Managing Partner at Net Results Group, remarked on the importance of having such a refined catalog for succeeding in asset management and operational practices.

A Legacy of Commitment to Sustainability

Founded in 1933, GBP has always emphasized safety, sustainability, and quality across its operations. The family-owned company operates 37 facilities in 16 states and aims to incorporate innovative practices into its processes continually.

GBP's strategic partnership with IFS and NRG aligns with its sustainability objectives, ensuring a forward-thinking approach in operational practices. Recognizing the urgent need for effective asset management solutions, GBP looks to the future with renewed confidence and a commitment to sustainable practices.

In conclusion, Green Bay Packaging's deployment of IFS Cloud EAM and NRG's master data solutions signals a transformative leap towards operational excellence, setting a new standard in asset management and sustainability that echoes throughout the packaging industry.