How Sanalife's E360 System Transformed MSC's Energy Management to Achieve 50% Improvement

Revolutionizing Energy Management with Sanalife's E360



In an era where energy efficiency and sustainability are paramount, Material Sciences Corporation (MSC) has set a benchmark in the industry by transforming its energy strategy with Sanalife's cutting-edge E360 Energy Management System (EMS). This bold move has resulted in a remarkable 50% improvement in the performance of its participation in PJM's Demand Response (DR) program, showcasing the significant impact of leveraging technology in operational management.

The Challenge: Demands of Energy Volatility


As energy supplier volatility and fluctuating rates create challenges for companies across the nation, MSC recognized the pressing need for a robust, adaptable solution capable of delivering insights at substation level. With the company's electricity costs projected to double while managing critical operations, it was imperative to transition to a system offering real-time data access and advanced forecasting to effectively manage capacity performance.

The Solution: E360 Energy Management System


Implementing Sanalife's E360 across its substations, MSC gained access to data with unprecedented granularity, operating with one-minute interval information compared to the conventional fifteen-minute cadence provided by utilities. This capability empowers the company to make precise operational decisions in real-time, fully aligned with PJM forecasts and current load conditions.

One of the standout features of the E360 platform is its ability to automate the forecasting of PJM Critical Peak (CP) events. This allowed MSC to significantly reduce the frequency of demand-shedding actions, enabling them to meet and surpass their DR objectives. The software prioritizes insightful decision-making, allowing for flawless execution pertaining to energy use and production schedules.

Proven Benefits of E360 Implementation


According to Matt Murphy, the Chief Technology Officer at MSC, the deployment of E360 has been transformative. "This software quickly became one of the most essential tools in our entire plant. With rising cost pressures and shifting regulations, E360 delivers the foresight and control we never had before. We're no longer reacting; we're optimizing our production output and driving down energy costs," shared Murphy.

Some of the notable advantages MSC has experienced since adopting E360 include:
  • - Real-time, Substation-level Load Intelligence: With direct insights into how energy is being utilized at the substation level, MSC can avert unnecessary shutdowns and maintain consistent production uptime.
  • - Side-by-side Comparisons: E360 enables real-time comparisons between PJM utility and zonal load data, enhancing strategy formulation.
  • - Direct PJM Integration: Immediate access to forecast changes ensures that responses can be swift and effective.
  • - Automated Event Forecasting: By eliminating manual guesswork, MSC stands poised to act decisively based on robust data.
  • - Reduced Curtailments: A notable decline in curtailment events has increased uptime across MSC’s production lines.

A Future-Ready Approach to Energy Management


As organizations in the PJM territory increasingly seek intelligent platforms like E360 to navigate the unpredictable energy landscape, the insights gained are helping to prepare companies for future energy challenges. Companies are now participating in demand response programs for the first time, equipped with the data, automation, and strategies necessary to operate confidently.

Ashish Goel, the CEO of Sanalife, emphasized the core of the matter, stating, "Demand response only works when decisions are based on reliable, accurate data. E360 makes that possible. The real-time visibility into grid conditions that our integration provides removes the guesswork and puts teams back in control of their energy management."

MSC exemplifies the shift from reactive energy consumption to proactive, data-driven operational strategies. By utilizing E360, they are not just responding but optimizing energy usage, drastically improving system performance and establishing a resilient energy framework. In a world where energy management is paramount not just for sustainability but for economic viability, Sanalife and MSC are carving a path forward that others in the industry can aspire to follow.

About Sanalife


Sanalife is at the forefront of redefining energy management with its intelligent, SaaS-first solutions designed to help various sectors cut energy waste and automate operations. Their flagship software, E360, merges fragmented data into a cohesive energy management system that empowers organizations to transform their buildings into resilient, future-ready assets. Discover more about their innovative solutions at Sanalife's official website.

Topics Energy)

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