Infinite Uptime Unveils Innovative PlantOS™ for Enhanced Heavy Industry Performance

Introducing PlantOS™ at the Global Steel Dynamics Forum



In a highly anticipated event at the Global Steel Dynamics Forum, Infinite Uptime introduced its revolutionary platform, PlantOS™, along with its latest service offering known as Production Outcomes as a Service (POaaS). This game-changing AI-powered manufacturing intelligence platform is crafted to significantly enhance production reliability, delivering impressive metrics such as 99.97% equipment availability and up to 2% energy savings per unit produced.

The Need for Reliable Production in Heavy Industries


The demand for scalable solutions that ensure clear returns on investment (ROI) is pressing for U.S. manufacturers. At the forefront of this necessity is Chaitanya Bulusu, SVP and Business Head of Americas at Infinite Uptime, who emphasizes that their solutions meet this critical requirement with proven outcomes across multiple sectors.

Features of PlantOS™


PlantOS™ acts as a modular platform designed to unify various functions within manufacturing processes. It comprises five core components: Sense, Ingest, Administer/Configure, Diagnose/Analyze, and Act/Resolve. The unique capability of PlantOS™ to capture data from varying sensors—including vibration, acoustics, and temperature—is executed through advanced piezoelectric and MEMS technology, making it robust enough to operate effectively even in extreme conditions of up to 150°C or within a range of 2 rpm. This adaptability spans an assortment of industrial settings, from highly corrosive environments to those with explosive risks.

Furthermore, PlantOS™ boasts vertical-specific AI models tailored for industries like steel and cement, achieving an outstanding 99.97% fault prediction accuracy that has been validated across 53,026 installations. This precision allows the Outcome Assistant, a feature of PlantOS™, to provide personalized insights, including diagnostic alerts for engineers and ROI metrics for CFOs, ensuring that actionable insights are both relevant and timely.

Industry Impact and Transformation


The impact of PlantOS™ extends across diverse heavy industries. With a formidable installation base handling over 84 million tons per annum in steel production, Infinite Uptime has digitized and continuously monitored operations at 214 steel production sites globally. Notably, JSW, recognized as the world's most valuable steel company, reported an astonishing gain of 25,842 hours of additional production uptime. This achievement translates into enhanced throughput, cost reduction, increased sustainability, and significant revenue growth—a testament to the potential of this innovative solution.

Rishi Shroff, CEO of JSW New Age, reflects on their successful partnership with Infinite Uptime, stating, "Infinite Uptime has been a strategic partner of JSW for the last four years, playing a pivotal role in transforming and optimizing our Steel, Cement, and Paint Plant production outputs."

The Road Ahead


As industries face increasing pressures for fast ROI, Infinite Uptime’s outcome-based contracts are designed to deliver measurable value within a short timeframe of 6 to 12 months. Those interested in mastering production reliability and sustainability through advanced technology can explore the capabilities of PlantOS™ by visiting Infinite Uptime’s official website.

About Infinite Uptime


Infinite Uptime's groundbreaking PlantOS™ and POaaS solutions have collectively saved an impressive 83,988 hours in production across 801 plants located in 26 countries. The focus of this service is to empower heavy industries to achieve consistency in equipment availability and reduce energy consumption, paving the way for a more sustainable future in manufacturing. To learn more about how Infinite Uptime can enhance your production capabilities, check out www.infiniteuptime.com.

Topics Heavy Industry & Manufacturing)

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