Kearney's 2025 Semiconductor Report: AI Demand and Supply Chain Challenges

Kearney's 2025 Semiconductor Report: AI Demand and Supply Chain Challenges



In the rapidly-changing landscape of semiconductors, a new report from Kearney, in collaboration with SEMI, sheds light on the precarious position of the global chip supply chain. The State of Semiconductors 2025 report reveals pressing concerns about supply shortages, the divisive impact of tariffs, and dwindling confidence among buyers in obtaining critical chips.

Key Findings


The report is based on a comprehensive survey involving over 200 supply chain leaders and an extensive analysis of more than 60 products and 5,000 components. Its main insights include:
  • - The demand for semiconductors is soaring, primarily driven by artificial intelligence and the growing requirements of the automotive and industrial sectors.
  • - Trade barriers are creating a stark East vs. West divide within the semiconductor market, complicating global collaboration.
  • - A significant drop in confidence among buyers has been observed, with only 65% of those surveyed feeling secure about their supply chains, down from 82% the previous year.
  • - A concerning 42% of leaders expect shortages in advanced-node semiconductors, highlighting an urgent need for strategic interventions.

AI's Growing Appetite


AI's voracious demand for chips is a notable theme in the report. The usage of advanced and mature semiconductor nodes for AI applications is expected to grow at a staggering 40-50% CAGR. This rapid rise not only elevates the competition among industries for essential chips but also exacerbates existing vulnerabilities in the semiconductor supply chain.

Tariffs and Their Impact


Another significant aspect discussed is the role of tariffs in locking in a structural divide between Eastern and Western semiconductor ecosystems. With China and South Korea heavily investing in fabrication plants, the United States is focusing on reshoring production. This geopolitical struggle creates an unstable environment, affecting how chips are distributed globally. As mentioned by PS Subramaniam, a partner at Kearney, buyers who are well-prepared can potentially gain a competitive edge as demand escalates.

Factors for Resilience


The report underscores the critical importance of supply chain resilience for semiconductor manufacturers and buyers alike. With geopolitical tensions and fluctuating demands, leaders must pivot towards improved product design as a means of navigating these uncertainties. Particularly, modifications in design that significantly influence the end-user experience are advised as the most effective way to strengthen the supply chain.

Insights and Trends


The report also provides detailed insights on various industry sectors including consumer electronics, automotive, industrial applications, and telecom. Each sector faces distinct challenges yet shares a common thread of reliance on semiconductor technology. In observing fab capacity, regional discrepancies are mapped out, painting a clearer picture of where bottlenecks are likely to occur.

Conclusion


Kearney’s State of Semiconductors 2025 report highlights a paradox: while the semiconductor industry is integral to modern technological advancement, it remains fragile and fractured. As AI transforms demand patterns, companies must prepare not only for immediate supply challenges but also for the long-term implications of a more networked and interdependent global semiconductor landscape. The forecasted scenarios, as outlined in this study, compel stakeholders to rethink strategies, adapt swiftly, and embrace innovation in design and supply chain management.

For those interested, the full report can be accessed here. Readers are encouraged to stay attuned to shifts in the semiconductor realm to remain competitive and informed.

Topics Business Technology)

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