#Japan #Osaka #Daicel Corporation #DURAST POM #Maia Co Ltd

Daicel’s DURAST® POM: A Game Changer in Lubrication

In an exciting development, Daicel Corporation, known for its leadership in high-performance polymers, has announced that its fine powder, DURAST® POM, has been adopted as a primary ingredient in a groundbreaking solid lubricant manufactured by Japanese company Maia Co., Ltd. This innovative lubricant, which comes in bar form, tackles common issues associated with traditional lubricants such as leaks, splatters, and waste from over-application, enormously enhancing efficiency in maintenance activities.

The Innovation Behind Maia Co.’s Sol-Mid™ Technology

Maia Co. Ltd. employs its proprietary “Sol-Mid™” technology to create this solid lubricant, which is typically packaged in a convenient bar shape. This design not only allows for easy storage but also offers the ability to mold the product into custom shapes to accommodate specific customer needs. At the heart of Sol-Mid™ technology is Daicel's DURAST® POM, which plays an essential role by ensuring compatibility between ultra-high molecular weight polyethylene (UHMW-PE) and the lubricant's grease component.

By integrating DURAST® POM, Maeia’s lubricant minimizes the risk of leaks commonly found with liquid lubricants. Its solid form greatly augments convenience, particularly in office equipment and industrial machinery maintenance scenarios. The results are compelling—a reduction in the use of standard maintenance oils by as much as 80%.

Overcoming Production Challenges

Historically, producing a uniform fine powder from general-purpose resins via conventional grinding techniques has posed significant difficulties. However, Daicel has successfully navigated these challenges, developing a proprietary manufacturing process that yields DURAST® POM with a unique shape and a carefully controlled, defined particle size distribution. This marks a significant technological advancement, enabling the effective use of this polymer in diverse lubricating applications.

Target Markets and Future Applications

The introduction of this bar-form solution harnessing DURAST® POM is slated for large-scale commercialization, targeting major office equipment manufacturers as well as industrial sectors including machinery repair, bicycle maintenance, and transport systems. Companies and technicians alike are expected to benefit from the enhanced efficiency and performance that this innovative lubricant brings to their operations.

With the increasing demand for effective maintenance solutions across various sectors, Daicel’s DURAST® POM has emerged as a pivotal material, poised to redefine the landscape of lubricant technology. For more information, including application details and commercial inquiries, interested parties can visit Daicel’s High Performance Polymers website.

Through this innovation, Daicel Corporation not only enhances product performance but also contributes to sustainable practices by reducing waste and resource consumption in maintenance operations. It’s a bold step toward the future of lubrication, setting new benchmarks in the industry.