Infinite Uptime Unveils PlantOS for Enhanced Production Reliability at Global Steel Dynamics Forum

Infinite Uptime Revolutionizes Production Reliability with PlantOS™



At the recent Global Steel Dynamics Forum, Infinite Uptime has launched its groundbreaking PlantOS™ and Production Outcomes as a Service (POaaS). This innovative platform leverages advanced artificial intelligence to deliver measurable production reliability outcomes across heavy industries.

The Importance of Production Reliability


The essence of production reliability lies in achieving a balance between performance metrics and the organizational mindset. PlantOS™ plays a crucial role in helping industries achieve this balance at the plant level. The POaaS framework offered by Infinite Uptime emphasizes production reliability driven by tangible results, guaranteeing optimal performance and budget predictability.

Powered by PlantOS™, these results are achieved through a strategic approach that includes agnostic device detection, domain-specific AI, and expert human insights, ensuring a comprehensive enhancement of production processes.

Exploring the Potential of PlantOS™


PlantOS™ is a modular AI-native platform that integrates five core functions: Detect & Collect, Manage & Configure, Diagnose & Analyze, Act & Resolve, and Collaborate & Integrate. It seamlessly captures data from any sensor—be it vibration, acoustic, or temperature data—using cutting-edge piezoelectric technology and proprietary MEMS (Micro-Electro-Mechanical Systems), making it highly effective even in extreme conditions such as 150 °C or 2 RPM and in various harsh industrial environments, whether corrosive or explosive.

Vertical AI models tailored for specific industries like metallurgy and cement yield impressive predictive maintenance capabilities with a success rate of 99.97%, validated across 53,026 installations. The assisting tool, Outcome Assistant, directs personalized insights to the relevant stakeholders, whether it's diagnostic alerts for engineers or ROI insights for CFOs, ensuring actionable intelligence drives operational decisions.

The Benefits of PlantOS™


The impact of PlantOS™ has been prominently felt across multiple heavy industries. With the largest operational footprint—over 84 million tonnes per annum (MTPA) in steel production—Infinite Uptime has digitized and monitored every second at 214 steel production sites globally. Notably, JSW, the world's most valuable steel company, reported an additional 25,842 hours of production time due to improved uptime. This enhancement led to increased throughput, reduced operational costs, improved sustainability, and significant revenue boosts.

Rishi Shroff, CEO of JSW New Age, emphasized, “Infinite Uptime has been our strategic partner for four years, playing a vital role in transforming and optimizing our steel, cement, and painting production processes.” This effectively underlines the transformative success JSW achieved through the implementation of PlantOS™.

The outcome-driven contracts offered by Infinite Uptime align well with the increasing demand for fast returns on investments, delivering measurable value within a short timeframe of 6 to 12 months. For those keen on unlocking enhanced production outcomes, Infinite Uptime encourages interested parties to visit their website to explore the vast capabilities of PlantOS™.

Conclusion


Infinite Uptime's PlantOS™ and the associated Production Outcomes-as-a-Service represent a significant leap forward in the realm of industrial automation and efficiency. Having empowered 801 factories in 26 countries, PlantOS™ has consistently achieved equipment availability rates of 99.97% and up to 2% energy savings per produced unit. For further information, one can check out Infinite Uptime's website to truly understand how they can revolutionize production reliability in heavy industries.

Topics Heavy Industry & Manufacturing)

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