#United States #Tulsa #Optronics #Co27 Charger #Trailer Battery

Optronics Launches the Co27 DC-DC Battery Charger

Optronics International, a recognized leader in vehicle harnesses and electronic systems, recently unveiled its groundbreaking product: the Co27 DC-DC Battery Charger. This innovative system seeks to tackle the prevalent issue of trailer battery failures caused by standard wiring inadequacies. Designed specifically for the commercial trailer market, the Co27 aims to maintain optimal battery performance and longevity while considerably reducing downtime for fleets.

The Problem with Current Charging Systems

Commercial trailers often face premature battery failures, especially those equipped with electric-over-hydraulic power packs and accessories such as liftgates and landing gear. Traditional charging solutions generally involve a 7-pin connector and a diode-and-fuse setup, which can restrict battery charging to only about 50-60% capacity. In colder temperatures, this level can render lead-acid batteries virtually inoperable, creating a significant problem that many in the industry have simply accepted as inevitable costs.

The launch of the Co27 intends to break this cycle of inefficiency. Unlike standard systems, this charger directly connects to the existing 7-pin setup and activates once it identifies a voltage of 13.2 volts or higher from the towing vehicle's alternator. Its intelligent software creates a three-stage charging cycle, designed to quickly restore depleted batteries through bulk charging, then switches to absorption charging as the battery regains power, and finally employs float charging to maintain full charge levels.

Two-Stage Charging for Lithium Systems

In addition to serving traditional lead-acid batteries, the Co27 also supports lithium-iron-phosphate batteries through a two-stage cycle. This versatility can be adjusted via a simple wiring configuration, allowing users to utilize the same unit across different battery types. This adaptability ultimately opens options for fleet managers and trailer manufacturers.

Cost-Effectiveness and Operational Efficiency

Mathew Jenkins, president and CEO of Optronics International, highlighted the significant financial implications of not using the Co27. One failure, such as a stalled liftgate or a battery replacement, can lead to operational costs exceeding $1,000 when considering the downtime, lost productivity, and repairs. The Co27's price point, comparable to that of a single battery, positions it as a necessary investment rather than an optional one.

Moreover, maintaining a fully charged battery not only prolongs its life but also mitigates risks associated with freezing conditions. A dead battery in cold weather is more likely to freeze than a fully charged one, presenting an added layer of operational risk.

Intelligent Design and Safety Features

What sets the Co27 apart is its adaptive intelligence. Upon activation, it assesses circuit resistance to detect issues like corroded connectors or aging wiring, intelligently adjusting its current draw to protect wiring and fuses. This feature not only ensures the charger's efficiency but also enhances the longevity of both the charger and the trailer’s wiring system. Notably, the Co27 draws zero standby current, ensuring that batteries remain charged during periods of inactivity.

Low voltage, which arises from undercharged batteries, can lead to slower dumping cycles and reduced operational efficiency, straining hydraulic pumps and potentially leading to higher costs over time. Such disruptions can significantly affect an operator’s ability to deliver loads on time and collect payments, underscoring the importance of effective battery management.

A Comprehensive Solution

To further support the Co27, Optronics is also introducing a new Dump Trailer Wiring Harness Kit, specifically designed to maximize charging capabilities while minimizing voltage drops. This combination of the charger, modular wiring harness, and lighting system presents trailer manufacturers with an all-in-one solution, offered from a single source. Optronics aims for this comprehensive approach to streamline the electrical systems in trailers, enhancing both reliability and performance.

With a history of successful deployment in the challenging Australian commercial vehicle market, the technology driving the Co27 has proven itself capable of reducing maintenance-related expenses and unanticipated downtimes, even in extreme conditions. Each Co27 unit is housed in a durable, weatherproof casing to ensure reliability across various environments.

The Co27 is currently available in limited quantities and can be purchased through Optronics’ extensive distribution network throughout the United States and Canada. By prioritizing innovation and customer value, Optronics International continues to lead the way in trailer battery management solutions, fulfilling its vision to enhance fleet profitability while providing an attractive and effective product to the market.

For more information or to view high-resolution images of the Co27 DC-DC Battery Charger, you can visit Optronics Inc..